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How to start a t-shirt business step-by-step (2024)

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If you have a passion for creativity and design and want to turn it into a profit, knowing how to start a t-shirt business in 2024 could be a lucrative venture.

With relatively low startup costs and the freedom to express your creativity, the custom t-shirt business is an attractive option for aspiring business owners.

This guide will walk you through each step of launching your t-shirt venture, from crafting a solid business plan to scaling your operations. You’ll also gain some insight on choosing the right production methods, creating eye-catching designs, and effectively marketing your products.

Whether you’re starting with a shoestring budget or ready to invest big, we’ll show you how to navigate this competitive space and turn your passion for fashion into a thriving business.

Unleash powerful email + SMS automation for your t-shirt business with Omnisend

1. Create a detailed business plan

When learning how to start a t-shirt business, the first step is creating a solid business plan. Without this, it’ll be like embarking on a journey to a place you’ve never been without a roadmap. Your business plan essentially paves the way to success. It helps you clarify your goals, identify potential roadblocks, and chart a course for growth. 

Let’s look at the key components of a winning t-shirt business plan: 

Conduct market research

Before you print your first t-shirt, you must clearly understand your market. This knowledge will shape everything, from your designs to your pricing strategy. Here are the factors you must focus on in this stage of learning how to start a t-shirt printing business:

  • Target audience: Identify your target audience’s age, gender, interests, and buying habits
  • Competitors: Study successful Shopify clothing stores to learn what works and spot gaps in the market
  • Market trends: Keep an eye on fashion forecasts and pop culture to stay ahead of the curve
  • Customer feedback: Use surveys or social media polls to gather insights directly from potential buyers

Doing thorough research to know how to start a t-shirt business can save you from costly mistakes later. It’s the foundation upon which you’ll build your entire business strategy.

Check out reports like this one by Grand View Research. The image below is a sample of the kind of insight you can find in these resources: 

custom t-shirt printing market data
Image via Grand View Research

Define your unique selling proposition (USP)

Why should customers choose your t-shirts over your competitors? That’s the question your unique selling proposition (USP) aims to answer. It’s what sets your brand apart. 

Your USP should be clear, memorable, and reflected in every aspect of your business, from your product descriptions to your customer service approach.

Here’s a visual to help you to decipher your USP:

unique selling proposition
Image via Shopify

To build a USP for your brand:

  • Identify your niche: For example, you can specialize in eco-friendly fabrics or quirky designs for pet lovers
  • Offer exceptional service: Consider personalized packaging or a hassle-free return policy
  • Tell your brand story: Your brand story involves sharing what inspired you to start your business and why it matters
  • Focus on quality: You can use premium fabrics or employ expert screen printers

Choose your t-shirt business model

Whether you’re learning how to start a t-shirt business online or in-store, your business model will determine your daily operations and impact your profitability. Consider your skills, budget, and goals when choosing a business model. 

For instance, dropshipping might be ideal if you’re starting with limited funds or testing the waters. On the other hand, stocking inventory could be better if you prioritize quality control and higher profit margins.

Your choice will impact various aspects of your business, from inventory levels to shipping times. Weigh your options carefully to find the best fit for your t-shirt venture.

Here are three common approaches:

  • Stocking inventory: You buy blank t-shirts in bulk and print them yourself or through a local printer. This gives you more control over quality but requires upfront investment and storage space.
  • Dropshipping: It’s similar to print-on-demand in that you don’t handle inventory. The supplier manages everything from printing to shipping. It’s the easiest option to start but offers the lowest profit margins due to competition. You also have no control over product design. 
  • Print-on-demand (POD): You partner with a supplier who prints and ships orders as they come in. This reduces risk and upfront costs since you don’t handle inventory. Your profits may be limited due to higher production costs, but you’ll have more control over product design. 

    With POD, every aspect, from the customer to the supplier, is monitored and follows a set process. Here is a representation of how POD works:
print on demand
Image via Ecommerce CEO

2. Register your t-shirt business

Before printing your cool designs, you must first protect your brand to set yourself up for success. That’s what registering your business does for you, even when you’re learning how to start a t-shirt business from home. Here’s what you need to do:

  • Choose a business structure: Decide between sole proprietorship, LLC, or corporation
  • Pick a unique business name: Ensure availability in the state registry and as a domain
  • Register with your state: File the necessary paperwork, usually done online with a small fee
  • Get an EIN: Obtain this tax ID to open business accounts and file taxes
  • Obtain necessary licenses and permits: Check local requirements for your business type
  • Open a business bank account: Separate personal and business finances
  • Consider trademark protection: Register unique logos or slogans to prevent unauthorized use
6 steps to register a business in us
Image via Wix

For further information, online resources like the one provided by the U.S. Small Business Administration can guide you through the process. 

3. Selecting the right t-shirt production method

The success of your t-shirt business hinges on your chosen production method. Whichever one you decide on will impact costs, t-shirt quality, and business scalability.

Here are the factors you should consider before moving forward with your t-shirt manufacturing:

Select the right t-shirt fabrics

One of the most important aspects of a t-shirt is the fabric. This factor affects the t-shirt’s comfort, durability, and print quality. 

  • Cotton: A classic choice for its soft, breathable, and easily printable nature
  • Polyester: Durable and moisture-wicking, making it great for athletic wear, but is less breathable than cotton
  • Blends: Offer a balance of comfort and durability

When choosing fabrics, you should consider sustainability, especially if you want to appeal to eco-conscious customers. For example, you can use fabrics like organic cotton or recycled polyester.

Don’t forget to take into account weight and thickness. Lighter t-shirts (130-150 GSM) are good for warm weather, while heavier ones (180-220 GSM) are longer-lasting.

Overall, the right fabric depends on your target market and design style. A heavy cotton tee might be perfect for a vintage-style graphic, while a lightweight polyester blend is great for a modern, athletic look.

Evaluate printing techniques

The durability and feel of your t-shirts also depend on the printing technique. The choice can mainly be based on your design complexity, order volumes, and budget. You may also use a combination of methods to meet different needs.

Here are the most commonly used methods: 

  • Direct-to-garment (DTG)
    • Uses inkjet technology to print directly on fabric
    • Great for complex, full-color designs with no minimum order quantity 
    • Higher cost per t-shirt and prints may fade faster than screen printing
    • Ideal for varied designs or custom, one-off pieces
  • Heat transfer
    • Prints designs on special paper, then transfers to the t-shirt with heat 
    • Good for small batches and personalization 
    • Low setup costs, but prints can crack or peel over time 
    • Best for startups, personalized products, or small, varied batches
  • Screen printing
    • Pushes ink through a mesh screen onto fabric 
    • Produces durable, vibrant prints and is cost-effective for large batches 
    • High setup costs make it less ideal for complex designs or small runs 
    • Best for bulk orders with simple designs

Establish great relationships with suppliers

Your suppliers are partners in your success. Treat them well, and they’ll often go the extra mile for you. As your business grows, these relationships will become increasingly valuable, potentially leading to better prices, exclusive products, or faster turnaround times.

Here’s how to build strong partnerships with your suppliers:

  • Research and vet suppliers: Evaluate the reliability, quality, pricing, and reviews of your suppliers and request samples
  • Negotiate terms: Discuss pricing, minimum order quantities, and turnaround times
  • Communicate regularly: Keep suppliers informed about your needs and upcoming orders
  • Build trust: Pay on time and maintain professionalism
  • Diversify: Maintain multiple supplier relationships to ensure consistent order fulfillment

4. Create unique t-shirt designs

In a crowded market where so many people want to learn how to start a t-shirt business, your designs set you apart. They’re what make customers stop scrolling and click “add to cart.” 

Unique, eye-catching designs don’t just sell t-shirts — they build your brand identity. Here are some tips for creating awesome t-shirt designs:

Incorporate trends and themes

People are likely to buy a t-shirt simply because it’s trending. It may be the color, the design, or the merch of their favorite TV show. 

However, creating relevant designs involves a deep understanding of current trends and combining them with your unique brand voice. Don’t just copy what’s popular. Put your spin on it to create something truly unique.

Start by researching popular themes in your target market. Are minimalist designs trending? Or are bold, retro graphics making a comeback?

Once you’ve identified potential themes, consider how color can enhance your designs. Colors can help you create a visual hierarchy and reflect brand identity. They may also appeal to different purposes.

The Pantone color trend report for 2023-2024 highlights how colors can be expressive and inspire a whole new trend for a particular season:

Image via Pantone

Tools and software for design success

The right tools can take your designs from good to great. Here are some essential software options to consider:

  • Graphic design software:
    • Adobe Illustrator: Industry standard for vector graphics, ideal for crisp, scalable designs
    • Canva: User-friendly option with templates, suitable for beginners or quick mockups
    • Procreate: Perfect for iPad users who prefer a hand-drawn look
Image via Procreate
  • Collaborative platforms:
    • Figma: Allows real-time collaboration, useful when working with a team or freelancers
    • InVision: Great for creating interactive prototypes and gathering feedback
  • Mockup generators:
    • Placeit: Offers a wide range of t-shirt mockups in various settings
    • Printful’s Mockup Generator: Free tool with customizable options

Experiment with different tools to find what works best for your style and workflow. Many offer free trials, so you can test before committing.

Hire a designer

If design isn’t your strong suit, hiring a professional can elevate your brand. You can find talented designers on these platforms: 

  • Freelance platforms: Websites like Upwork, Fiverr, or 99designs connect you with designers worldwide
  • Design communities: Behance and Dribbble showcase portfolios of top designers
  • Local art schools: Reach out to nearby colleges for fresh talent at budget-friendly rates

When choosing a designer, always review their previous work. Look for a style that aligns with your brand vision. Pay attention to how they handle typography, color, and composition in their t-shirt designs.

Also, check client feedback and references. A great designer isn’t just skilled — they’re also reliable, communicative, and able to translate your ideas into wearable art.

Think of hiring a designer as an investment in your brand. Take the time to find the right fit, and you’ll end up with designs that not only look cool but also resonate with your target audience and boost sales.

5. Build an online store for your t-shirt business

Having only brick-and-mortar stores won’t cut it when customers want the store in the palm of their hands. That’s why you also need to know how to start a t-shirt business online.

Your online store allows customers to browse and buy from your collection anytime, anywhere. Making a website for your t-shirt business opens up a world of opportunities, from reaching global markets to tracking customer behavior.

Choose the right ecommerce platform

When selecting an ecommerce platform, consider the following factors: 

  • Cost: Look at hosting fees, maintenance costs, and subscription fees
  • Integration: Ensure easy integration with design or printing tools
  • Features: Check for substantial inventory management, marketing tools, and analytics
  • Scalability: Choose a platform that can grow with your business

Two popular options are WooCommerce and Shopify. WooCommerce, a WordPress plugin, offers flexibility and control, with a wide range of WordPress plugins to extend functionality. 

Shopify, on the other hand, is user-friendly and comes with numerous Shopify apps for added features. Both platforms have their strengths, so choose based on your technical skills and needs.

Create an intuitive user experience

A smooth user experience can significantly boost your conversion rates. Here are some key elements to focus on:

  • Branding: Ensure that visual elements on your site consistently align with your brand identity
  • Navigation: Implement filters and catalogs to help customers find products easily
  • Checkout: Offer multiple payment options and clear call to action buttons
  • Product presentation: Use descriptive, catchy titles, and high-quality images

The screenshot below by Jambys shows an example of a perfectly executed product presentation. It has multiple images and highlights the features, size, and color of the product to give an overall view:

jambys
Image via Jambys

Using the best tools for ecommerce provides assurance that your store will run smoothly. Meanwhile, organizing your products effectively with Shopify collections can help increase sales.

Alternatively, if you’re using WooCommerce and want to showcase products without direct sales, such as for wholesale purposes, consider using WooCommerce catalog mode.

Optimize for mobile devices

With over 61.95% of ecommerce traffic coming from this source, optimizing your store for mobile devices is non-negotiable. Here’s how to do it and why it matters:

  • Responsive design: Your store needs to look seamless on all screen sizes. Use flexible layouts and images that adapt to different devices. 
  • Page load speed: Mobile users are often on the go and have less patience for slow-loading pages. Compress images, minimize code, and use a content delivery network (CDN) to speed up your site. 
  • Mobile-friendly navigation: Simplify your menu for smaller screens. Use large, touch-friendly buttons and implement a search function for easy product discovery. 
  • Mobile payment options: Include mobile-friendly payment methods like Apple Pay or Google Pay. This ensures a smoother checkout process. 

Jamby’s website is a prime example of a mobile-optimized site. The buttons are easily visible. Also, the images are the appropriate size, and the text fits the mobile screen well: 

jambys mobile
Image via Jambys

6. Choose sales channels for your t-shirt business

Your sales channels are the bridges connecting your awesome designs to eager customers. Picking the right ones can mean the difference between a thriving business and a warehouse full of unsold inventory. Let’s explore your options.

Sell on online marketplaces

Ever felt like a small fish in a big pond? That’s what selling on online marketplaces can feel like — but in a good way! Platforms like Amazon, Etsy, and eBay are bustling marketplaces where millions of shoppers are already looking for products like yours.

Here’s why they’re worth considering:

  • Built-in customer base: You’re tapping into a pre-existing customer base where the traffic is already flowing in
  • Easy setup: Most marketplaces have user-friendly interfaces that let you list products quickly
  • Trust factor: Customers often feel more secure buying from established platforms, resulting in increased sales

However, it’s not all smooth sailing. Here are some drawbacks you shouldn’t miss:

  • Fees can eat into profits: Each sale comes with a cost, so price accordingly
  • Competition is fierce: You’re up against countless other sellers, so your designs and descriptions need to stand out
  • Less control: You’re playing by the marketplace’s rules, which can limit your image and product options

To make the most of these platforms, you need to browse through the available options, optimize your listings with clear, enticing photos and keyword-rich descriptions, and see how platforms like Amazon and Temu stack up against each other in terms of pricing.

Utilize social media shops

Imagine your potential customer is scrolling through Instagram, sees your eye-catching t-shirt design, and buys it with just a few taps. That’s the power of social media shops.

Platforms like Instagram and Facebook have transformed from mere social networks into fully fledged shopping destinations. Brands of all shapes and sizes are taking advantage of this new ecommerce trend.

However, social media shops work best when they’re part of a broader strategy. Use them to complement your other sales channels, not replace them entirely.

Here are some of the advantages of these social media shops: 

  • Your products pop up naturally in feeds, blending commerce with social interaction
  • They’re perfect for showcasing your designs in real-life contexts
  • You can leverage the platforms’ powerful ad tools to reach your target audience

That said, you still need to do it right to see results. You’ll need to:

  • Maintain an active, engaging presence: Regular posts and stories keep your brand top-of-mind
  • Master the art of social selling: It’s about pushing your products while creating a community around your brand
  • Stay on top of platform changes: Social media features evolve rapidly, so keep learning and adapting
social media shops
Image via Meta

Sell through your website

Your website is basically a store that’s open 24/7, reflects your brand perfectly, and gives you complete control over the customer experience.

Having a website is a crucial piece of the t-shirt business puzzle because it offers the following advantages:

  • Brand control: From design to messaging, everything aligns with your vision
  • Direct customer relationships: Collect emails, offer personalized experiences, and build lasting connections
  • Higher profit margins: No marketplace fees means more money in your pocket per sale

That said, by opting to have your own website, you’ll be responsible for:

  • Traffic generation: Unlike marketplaces, you’re responsible for driving visitors to your site
  • Technical maintenance: From security updates to payment processing, there’s more to manage
  • Customer trust: You’ll need to work harder to establish credibility without a known platform backing you

To make your website a success, it’s essential to focus on three key areas. Start by investing in a user-friendly design that feels effortless to navigate. Then, optimize your site with smart SEO practices so potential customers can easily find you online. Lastly, provide secure and flexible payment options. The simpler the checkout process, the more likely customers are to complete their purchase.

By honing in on these essential elements, you’ll craft an online experience that turns casual visitors into loyal customers.

7. Market your t-shirt business

You’ve got killer designs and a nice-looking website, but without effective marketing, your t-shirt business might as well be invisible. Here are some marketing tips you can implement to get your brand the attention it deserves:

Implement email marketing

When wielded effectively, email marketing is personal, direct, and surprisingly powerful. Here’s how to do it well: 

  • Build your list: Offer incentives like discounts or exclusive designs to encourage signups. Bear in mind that the quality of the list matters more than quantity. A small, engaged list beats a large, uninterested one any day.
  • Craft compelling content: Mix promotional emails with value-add content. Share behind-the-scenes peeks, style tips, or customer stories to keep subscribers engaged.
  • Automate for success: Set up email automation workflows for welcome series, abandoned carts, and post-purchase follow-ups. It’s like having a tireless sales team working 24/7.
  • Segment and personalize: Not all customers are the same. Tailor your messages based on purchase history, browsing behavior, or demographics for maximum impact. 

You can use pre-designed templates to kickstart your email campaigns. If you’re starting from scratch, you should learn how to build an email list that’s composed of engaged, interested contacts.

With tools like Omnisend, you can manage all these email marketing tasks in one place, from list building to automation and beyond.

Omnisend homepage
Image via Omnisend
Boost your email marketing with Omnisend’s all-in-one marketing platform

Promote your business on social media

Social media isn’t just for sharing images, life updates, and videos. Here’s how you can leverage the full potential of social media marketing to grow your t-shirt business:

  1. Show, don’t just tell: Post high-quality photos and videos of your tees in action using lifestyle shots, not just product images
  2. Engage, don’t broadcast: Respond to comments, ask questions, and create polls to make your followers feel like they’re part of your brand’s journey
  3. Utilize user-generated content: Encourage customers to share photos wearing your tees for more social proof
  4. Run contests and giveaways: Promote engagement and attract new followers by giving away free stuff through contests
  5. Stay platform-savvy: Tailor your content to match the nuances of every platform’s audience and personality

Collaborate with influencers

Influencer marketing is like word-of-mouth raised to the tenth power. When done right, it can skyrocket brand awareness and sales, making it an excellent ecommerce marketing strategy. Here’s how to nail it:

  • Find your perfect match: Look for influencers whose audience aligns with your target market. Micro-influencers often have more engaged followers and can be more cost-effective.

    You can find them on influencer marketing platforms showcasing a huge database of influencers and business profiles:
ninjaoutreach
Image via NinjaOutreach
  • Let creativity flow: Give influencers creative freedom while staying within your guidelines since it’s their authentic voice that their followers trust
  • Track and tweak: Use unique discount codes or landing pages to measure the impact of each collaboration and adjust your strategy based on what works
  • Build relationships, not transactions: Develop a genuine, long-term partnership that leads to ongoing promotion and valuable insights

8. Analyze performance and scale your t-shirt business

You’ve launched your store and sales are trickling in, but now what? It’s time to analyze how your store is performing and dive into the data.

Regular analysis helps you spot problems before they become disasters and identify opportunities before your competitors do. As you grow, these insights will guide every decision, from which designs to retire to where to focus your marketing dollars.

Key metrics for t-shirt businesses

To constantly grow and gain profits, you need to know what’s working and what needs to be improved. Here are the ecommerce metrics to track for your t-shirt business:

  • Conversion rate: The percentage of visitors who purchase. A low conversion rate may suggest UX issues or pricing problems.
  • Average order value (AOV): The average spend per order. This metric increases with upselling or bundle offers.
  • Customer acquisition cost (CAC): The cost to acquire a new customer. This ensures it’s less than their lifetime value to stay profitable.
  • Return rate: The percentage of orders returned. A high return rate may indicate quality concerns or misleading product details.
  • Inventory turnover: The speed at which stock sells. Slow sales might require promotions or redesigns.

When and how to scale operations

Scaling involves smart growth, not just doing more of the same things you’ve always done. Here’s how to level up without burning out:

  1. Expand your product range: Try out new designs or products that complement your tees, such as hats or tote bags
  2. Enter new markets: With proper research and fresh marketing ideas, you can launch into new geographical markets and grow your business
  3. Boost production capacity: As demand increases, consider partnering with larger manufacturers or investing in your own equipment
  4. Diversify sales channels: If you’re killing it online, maybe it’s time to test wholesale or popup shops
  5. Invest in advertising: Creative ecommerce advertising ideas can help boost your growth

Use customer feedback for improvement

Your customers are the lifeblood of your business, and their feedback is pure gold. 

The goal isn’t just to collect feedback but to create a continuous improvement cycle that keeps your customers at the heart of your business. By consistently listening and adapting, you’ll build a brand that not only survives but thrives in the competitive t-shirt market.

Here’s how to mine and refine this precious resource:

  • Collect feedback proactively:
  • Analyze the data:
    • Look for patterns in comments and ratings
    • Pay attention to both positive and negative feedback
    • Use text analysis tools to process large volumes of feedback
  • Implement changes strategically:
    • Prioritize changes based on frequency of mention and potential impact
    • Start with quick wins to show customers you’re listening
    • For major changes, consider A/B testing before full implementation
  • Close the feedback loop:
    • Respond to reviews and comments, showing that you value your customers’ input
    • Update customers on changes made based on their feedback
    • Highlight customer-inspired improvements in your marketing strategies

Summary

Launching a t-shirt business combines creativity with entrepreneurship. 

Your journey begins with a solid business plan, guiding you through design creation, production choices, and market positioning. Quality should be your top priority, as your product’s comfort and durability can make or break your brand. 

Plus, your online store serves as your digital storefront, so invest time in making it user-friendly and visually appealing. Spread the word through targeted email campaigns, engaging social media content, and strategic influencer partnerships. Each customer interaction is an opportunity to build brand loyalty. 

We’ve covered all the essentials on how to start a t-shirt business, so take the first step today and watch your new venture take off.

FAQ

1. How profitable is a t-shirt business?

Profitability varies widely, but with smart pricing and efficient operations, t-shirt businesses can see great profit margins. Make sure that you understand the cost involved in every step of the production to maximize the profits and keep costs in check.

2. What is the average profit margin on a t-shirt?

The average profit margin varies greatly depending on factors like production costs, sales channels, and your brand’s positioning in the market. According to Forbes, most sellers have a profit margin of around 50%.

3. How much does it cost to start a t-shirt business?

Depending on your business model, starting costs can range from $1,000 to $10,000 and beyond. The beauty of starting a t-shirt business is the flexibility. You can start small with print-on-demand services or go all-in with your own equipment.

4. Do I need a business plan to start a t-shirt business?

Absolutely! A business plan is more than just paperwork — it’s your roadmap to success. It forces you to think through critical aspects like target market, competition, and finances.

5. What should I do before selling t-shirts?

Before your first sale, nail down your niche, perfect your designs, set up a user-friendly online store, and plan your marketing strategy. Also, don’t forget the legal implications — business registration and understanding tax obligations are key to risk-free business ownership.

6. How can I start a t-shirt business with few upfront costs?

Embrace print-on-demand services to minimize inventory costs. Leverage free design tools and social media for marketing. Start with a simple website builder. Remember, creativity and hustle can often compensate for a lean budget.

7. Do you need a business license to sell t-shirts online?

In most cases, yes. While requirements vary by location, a business license legitimizes your operation and can open doors to wholesale opportunities. It’s a stepping stone to being taken seriously as a business.

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Karolina Petraškienė
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Karolina is a content project manager and team lead at Omnisend, where she blends creative strategy with a keen focus on competitive intelligence. Outside of work, Karolina finds balance through her love of gardening, exploring new hiking trails, biking, and raising a bunch of boys.